Management System×Kyoritsu Electric Corporation - List of Manufacturers, Suppliers, Companies and Products

Production Management System: Defective Count Management System

Create a production plan on the aggregation/management computer and input the number of good and defective products using the data entry terminal!

The "Defective Count Management System" is a system that manages the number of defective products that occur on the manufacturing line. Until now, the number of good and defective products in the manufacturing area has been managed entirely on paper, which has resulted in time-consuming analysis when a large number of defects occur, placing a significant burden on site managers. This system has various aggregation and output functions, allowing input of site data and linking it to the number of good and defective products, which aids in analyzing the causes of defects. Additionally, it features a simple process progress management function utilizing the input of good and defective product counts. 【Features】 ■ Input the number of good and defective products that were previously managed on paper at the site using a terminal ■ Link various measurement data collected on-site to product data ■ Allow site managers to easily check the progress status from a PC ■ Aggregate and output the inputted number of good and defective products, site data, etc. *For more details, please refer to the PDF materials or feel free to contact us.

Company：Kyoritsu Electric Corporation
Price：Other

Production Management System

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Production Management System: Raw Material Weighing Management System

Cost reduction and business efficiency! By receiving incoming instructions and delivering results, we reduce registration and maintenance work.

There have been operational mistakes resulting in the acceptance of unacceptable raw materials during the receipt of incoming materials. When issues arise with the raw materials, the extraction of used products is conducted on a paper basis, which takes time. The "Raw Material Weighing Management System" is a system that centrally manages master data, incoming instructions, order information, and incoming/weighing performance in a database. Based on the incoming instructions, the raw material receiving operation is carried out, and barcode labels for the received raw materials are issued at the individual packaging unit level. After selecting the weighing raw materials and orders, the raw material barcode is scanned, the weighing operation is performed, and a barcode label for the weighed product is issued. The incoming and weighing performance information is then summarized on a daily basis and handed over to the higher-level system. 【Purpose of System Implementation】 <Cost Reduction, Business Efficiency> ■ Integration with Higher-Level Systems: Reducing registration and maintenance tasks ■ Manufacturing Responsibility System: Operational restrictions through the setting of work permissions ■ Lot Traceability: Tracing raw materials from the upstream process of incoming raw materials and the downstream process of weighing raw materials *For more details, please refer to the PDF document or feel free to contact us.

Company：Kyoritsu Electric Corporation
Price：Other

Production Management System

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Production Management System: Automated Container Transport Management System

Real-time monitoring of the operation and abnormal conditions of manufacturing equipment and transport devices! Achieving a reduction in trouble recovery time.

The "Container Automated Transport Management System" is a system that manages production instructions, transport management, container bin management, and shelf management. It provides From-To instructions for transport equipment in processes such as raw material input, blending, raw material supply, product receipt, cleaning and drying, and product bagging, using automated warehouses as raw material warehouses, intermediate warehouses, and product warehouses. The design facilitates easy recovery from transport troubles, and the implementation achieves a reduction in recovery time during troubles through the visualization of equipment and device information. 【Purpose of System Implementation】 ■ Visualization - Real-time confirmation of the operation and abnormal conditions of manufacturing equipment and transport devices. ■ 24-hour Operation Support - By using general-purpose OS computers, transport management, transport control, shelf management, and container management are performed via PLC. - Data on the PLC side is backed up from CPU1 to CPU2, and regular backups are also performed on general-purpose PCs. *For more details, please refer to the PDF document or feel free to contact us.

Company：Kyoritsu Electric Corporation
Price：Other

Production Management System

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Production Management System: Equipment Operation Management System

No dedicated computer is needed! By understanding the losses in the preceding and following processes, we can now see improvements in the process.

Due to the operation and fault recording by equipment personnel and the aggregation by process managers, it was difficult to grasp the real-time operating status, and various entries and aggregations were made depending on the equipment. The "Equipment Operation Management System" is a system that collects operating status from approximately 400 pieces of equipment in a line production method and performs unified operation management. Additionally, using MELSEC CC-LINK as the equipment local network, it collects and manages all operating statuses from the conveyor belt to processing, coating, firing furnace, and inspection machines based on the same criteria. Furthermore, the client's operating status can be displayed in a browser and output to Excel, eliminating the need for a dedicated computer. 【Purpose of System Implementation】 <Unified Management of All Equipment> ■ We want to manage the operation of all equipment (approximately 400 units). ■ We want to understand losses due to failures in preceding and following processes and delays in replenishment. ■ We want to manage product flow through real-time status monitoring. *For more details, please refer to the PDF materials or feel free to contact us.

Company：Kyoritsu Electric Corporation
Price：Other

Production Management System

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Business Management System: Mobile Device Inventory Management System

Real-time updates of inventory information! A system for managing inventory of raw materials, products, and intermediate goods using mobile devices.

In raw material inventory management, physical management was done on paper, leading to data inconsistencies due to operator input errors, and the long distance from the manufacturing site to the office caused delays in data registration and viewing. The high temperature and dust conditions in the manufacturing area made it difficult to manage using conventional fixed PCs. The "Mobile Device Inventory Management System" allows for inventory management of raw materials, products, and intermediate goods using mobile devices in the manufacturing area. Operators read in and out information using mobile devices equipped with barcode readers, updating inventory information on a remote inventory management server in real-time from the site. [Purpose of Implementation] - To utilize mobile devices for registering and viewing inventory information while remaining in the manufacturing area. - To always have the latest inventory status based on real-time updates of incoming and outgoing product information. - To eliminate wiring, allowing operators to move freely around the manufacturing site while performing their tasks. *For more details, please refer to the PDF document or feel free to contact us.

Company：Kyoritsu Electric Corporation
Price：Other

Production Management System

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Trace System: A production management system utilizing RFID.

It is possible to check production status and performance! You can aim to stabilize work efficiency and takt time.

When operators retrieve the designated workpieces, there are instances where they may mistakenly pick up similar-shaped or colored workpieces due to visual confirmation. Additionally, barcodes and QR codes can be significantly affected by heat and dirt during processes like painting, making it difficult to read when attached to the back of the workpiece. Therefore, we have adopted RFID tags. This system utilizes RFID for production management. In each process of the production line, we perform production instructions and verification using RFID tags attached to the workpieces (such as products), and by recording the work performance of the target workpiece upon completion of verification, it becomes possible to confirm the production status and achievements for each workpiece or process. 【Purpose of System Implementation】 ■ Prevention of Human Errors - Prevent human errors such as oversight and verification mistakes. ■ Collection of Production Performance - Utilize recorded performance data during verification of each process for traceability. *For more details, please refer to the PDF document or feel free to contact us.

Company：Kyoritsu Electric Corporation
Price：Other

Production Management System

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【Security System】 Refrigeration and Hose Connection Management

Built inexpensively using a waterproof picking system! Product loss has significantly decreased.

The background for the system implementation is that due to hose connection errors, liquid was sent to unintended locations, and product leakage occurred due to backflow from the source or destination, resulting in all of it being discarded and causing product loss. This system connects hoses between the source (20 ports) and the destination (20 ports), and during this process, it provides instructions and displays the type of product at the connection point. As a result of the implementation, connection errors have been significantly reduced, leading to a substantial decrease in product loss, and it was possible to construct a cost-effective waterproof picking system. Currently, we are ensuring compatibility by color-coding the connection hoses and attaching number tags. In the future, we are considering the installation of IC tags for hose recognition and setting connection limits to achieve even more reliable connections. 【Purpose of System Implementation】 ■ We want to build a system that reduces connection errors without making significant changes to the equipment. ■ In the future, we aim to ensure interlocks and prevent transfers if the connections are not made as instructed. *For more details, please refer to the PDF document or feel free to contact us.

Company：Kyoritsu Electric Corporation
Price：Other

Software (middle, driver, security, etc.)

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Package System for the Paper Industry Brand Management System

Changes in manufacturing conditions, input methods, input formats, and input checks can be addressed simply by modifying the database!

The "Brand Management System" is a system that automates the manufacturing process by managing and controlling the amount of raw materials and manufacturing conditions for producing paper on a per-brand basis, and setting this information as formulation data in the control controller unit. By managing manufacturing conditions with a dedicated computer system, it significantly reduces input time and setting errors, thereby supporting customer production. It supports redundancy for the database and OPC server, and if the master side cannot connect to the HIS, it operates by connecting to the HIS on the sub side. 【Features】 ■ Registered brands can be viewed on the screen in a list format. ■ New registration, modification, and deletion of manufacturing conditions (management data) for each brand can be performed. ■ New brands can be easily created based on existing brands. ■ With the GUI, items in the "list selection" can be added, modified, or deleted. *For more details, please refer to the PDF document or feel free to contact us.

Company：Kyoritsu Electric Corporation
Price：Other

Other production management systems

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Package System Measurement Management System

It is possible to manage the operators who performed the work, as well as manage raw material inventory, and link management of instructions and weighed work-in-progress!

The "Weighing Management System" improves work efficiency through simple operations using a touch panel and QR reader during raw material acceptance and weighing processes. By checking the displayed weighing brands and weights through order management, as well as monitoring expiration dates through raw material management, it is possible to eliminate operator mistakes. Administrators can confirm weighing progress and results in real-time without having to visit the site, thereby reducing their workload. 【Features】 ■ By setting authority for each work unit, it is possible to impose work restrictions on operators. ■ It is possible to import order files from a higher-level system and expand them into weighing orders. ■ By re-importing modified order files, changes to orders can be made. ■ If an order is changed, automatic notifications are sent to the on-site terminals currently weighing. ■ It is possible to check the batch numbers for each product/raw material specified in the order. *For more details, please refer to the PDF document or feel free to contact us.

Company：Kyoritsu Electric Corporation
Price：Other

Other production management systems

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Mogu 3D Eye <Excavation Management / Linear Management>

Visualizing tunnel space! Converting the excavation management system that was represented in 2D (plane) into 3D (three-dimensional).

The "Mogu 3D Eye" automatically converts machine posture and segment shape into 3D in real-time by connecting to the tunneling management system. By visualizing the machine measurement results and segment measurement results in 3D, it becomes possible to stereoscopically view the posture/positional relationships and tail clearance. It allows for the incorporation of 3D models of access shafts and underground installations, enabling measurement of distances and separations to the target objects. 【Features】 ■ Represents tunneling data that was previously displayed in conventional graphs by coloring it along a linear path. ■ By overlaying with aerial photographs, it is easy to know the current position from above. ■ Allows for the free incorporation of 3D models other than the machine/segment. ■ Makes it easy to understand the positional relationships with known obstacles and important structures from the excavation face. *For more details, please refer to the PDF materials or feel free to contact us.

Company：Kyoritsu Electric Corporation
Price：Other

Other measurement, recording and measuring instruments

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Remote Management System <Hori Progress Management / Linear Management>

Remote management at the headquarters office! Screen operations and data viewing on the client do not affect the server.

The "Remote Management System" is a tunneling management system client that communicates remotely with the tunneling management system (server). It allows for monitoring tunneling conditions, viewing data, measuring machines/segments, and creating reports, utilizing the same functions as the server. It is suitable for use in a central office managing multiple construction zones or when the site and office are located far apart. 【Features】 ■ Use the tunneling management system remotely - Remote communication with the tunneling management system (server) - Can utilize the same functions as the server ■ Remote management at the central office - Screen operations and data viewing on the client do not affect the server - Suitable for situations where the site and office are located far apart *For more details, please refer to the PDF document or feel free to contact us.

Company：Kyoritsu Electric Corporation
Price：Other

Other security and surveillance systems

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Access Control Management System (RFID) <Auxiliary Equipment & Safety Instrumentation>

Achieve hands-free and smooth entry and exit management! Real-time monitoring is possible even from a distance.

The "Access Control System (RFID)" detects approaching individuals (ID tags) and identifies their entry and exit from management areas as well as their locations. Since it uses wireless ID tags, there is no need for touch actions on authentication devices, allowing for real-time monitoring from remote locations such as management rooms, guard stations, or distant sites. By combining it with electric locks, it is possible to create a security room that can be unlocked without the hassle of presenting a card. 【Features】 ■ Achieves smooth access control hands-free ■ Determines entry (exit) when an ID tag approaches the ID reader on the entry (exit) side ■ Controls such as lighting a warning light when an ID tag is in the process of entering are also possible ■ Can manage entry and exit even when there are multiple entrances and exits in the management area *For more details, please refer to the PDF materials or feel free to contact us.

Company：Kyoritsu Electric Corporation
Price：Other

Entrance and exit control system

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Access Control System (Touch Panel) <Ancillary Equipment / Safety Instrumentation>

Introducing a system for managing entry and exit to management locations using a touch panel display!

The system records entry and exit status by touching a display installed at the management location. Real-time monitoring is possible even from remote locations such as the control room, guard room, or distant sites. It can also accommodate situations where there are multiple entrances and exits at the management location or when entry and exit points differ. 【Features】 <Easy operation with just a touch> ■ Manages entry and exit at the management location using a touch panel display ■ Records entry and exit status by touching the display installed at the management location ■ Enables real-time monitoring from remote locations ■ Can handle cases where there are multiple entrances and exits at the management location or when entry and exit points differ *For more details, please refer to the PDF document or feel free to contact us.

Company：Kyoritsu Electric Corporation
Price：Other

Entrance and exit control system

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Production Management System: Brand Management System

Improvement of business efficiency! Manage manufacturing conditions in a database and download to control devices with simple operations.

Until now, we have managed the manufacturing conditions for each product on paper, and every time we changed the product being produced, operators manually entered the manufacturing conditions one by one into the control device. Additionally, due to the large number of manufacturing condition items, there were instances of setting errors in the control device. The "Product Management System" manages different manufacturing conditions such as batch size, temperature, and time in a database based on the combination of equipment and product, allowing for easy downloading to the control device with simple operations. With the introduction of this system, the task of setting manufacturing conditions in the control device has become easier, eliminating setting errors. 【Purpose of System Implementation】 ■ Centralized Management of Operating Conditions - To centrally manage the manufacturing conditions downloaded to the control device and to preserve them for the long term. ■ Efficiency Improvement - To reduce the time required for setting manufacturing conditions in the control device. *For more details, please refer to the PDF document or feel free to contact us.

Company：Kyoritsu Electric Corporation
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Production Management System

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Production Management System

Implementing audit trail functionality for pharmaceuticals! Aiming to enhance the reliability and safety of data.

The "Manufacturing Management System" receives manufacturing instructions from the host, issues instructions to the manufacturing line, retrieves information from the manufacturing line, and performs status monitoring and alarm monitoring. The manufacturing line primarily communicates data through a master PLC, which conducts management processing. It obtains manufacturing performance data from the manufacturing line and sends the performance data to the host. With the implementation of this system, the workload has been reduced due to the receipt of manufacturing instruction data from the upper level, operations have been standardized to minimize work errors, and the operational status during manufacturing can now be monitored in real-time. 【Purpose of System Implementation】 <Improving Operational Efficiency> ■ Integration with Upper Systems: Reduces registration tasks and errors through manufacturing instructions and performance handover. ■ Understanding Manufacturing Status: Allows real-time monitoring of the manufacturing line's status. *For more details, please refer to the PDF document or feel free to contact us.

Company：Kyoritsu Electric Corporation
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Production Management System

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Management System×Kyoritsu Electric Corporation - List of Manufacturers, Suppliers, Companies and Products

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